SolutionsManufacturing · AI

A camera that checks every load on the line

Danfoss

AI visual inspection: a camera above a factory line that checks each load before it goes into the furnace — counting the layers and spotting damaged or misplaced parts — so mistakes are caught before they become scrap.

  • 4Kinds of defects, in real time
  • Before firingDefects caught before the furnace, not after
  • LearnsFrom photos of your own products
  • In useAt Danfoss

In short

For
Factories that check products by eye on a moving line
The problem
Checking by eye all shift is tiring and inconsistent.
What it does
A camera checks every load in real time and calls a person only when needed.
Status
In use

Who it is for

For factories that check products by eye on a moving line

The problems it solves

  1. Checking by eye all shift is tiring and inconsistent.

  2. The line does not slow down for inspection.

  3. A mistake found after the furnace is far more expensive.

Built for
  • Manufacturers with visual checks on a moving line
  • Quality teams counting, measuring or inspecting by eye
  • Plants where a miss found downstream is expensive

How it works

How the camera checks every load

Loads go into a furnace for hours; one wrong layer ruins everything. Checking by eye all shift is tiring and errors slip through. The camera, trained on pictures from this very line, checks every load in real time and alerts a person only when something is wrong.

  1. Start with one check

    The one that causes the most scrap.

  2. Train it on your line

    Pictures of your own parts, in your own light.

  3. Run it next to the operators

    Until it proves itself shift after shift.

  4. Add the next check

    Each new task reuses what already works.

What changed

Before and after

Before

Operators counted layers and spotted bad parts by eye, all shift long.

After

A camera checks every load in real time and calls a person only when needed.

Client
Danfoss
Checks
Layers and damaged parts
Trained on
Pictures from the same line
Status
In use

Talk to an engineer

30 minutes about your case, with the engineers who built this. No slides.

Prefer email? info@solvesall.com